Case Studies

5MWh C&I Solar-Storage-Diesel Microgrid Project at a Copper-Cobalt Mine, Democratic Republic of the Congo

An LVK 5MWh heavy-duty liquid-cooled BESS container with industrial-grade hybrid inverter cluster and 3.5MWp ground-mounted PV at a remote DRC copper-cobalt mine — LVK's largest-capacity African flagship project.

Location Southern DRC (copper-cobalt mining belt, inland)
Application C&I Solar-Storage-Diesel Off-Grid Microgrid
System Size 5 MWh
Capacity 5 MWh
Power 3.5 MWp (PV array) + Heavy-Duty Hybrid Inverter Cluster
Commissioning Time Q4 2026
Battery Type LiFePO4 (heavy-duty, liquid-cooled)
Application Type C&I Solar-Storage-Diesel Off-Grid Microgrid
Delivery Model Turnkey EPC + Mining EMS

Project Overview

Project Background

An LVK 5MWh heavy-duty liquid-cooled BESS container with industrial-grade hybrid inverter cluster and 3.5MWp ground-mounted PV at a remote DRC copper-cobalt mine — LVK's largest-capacity African flagship project.

Customer Needs

Situated deep in the African interior and completely off-grid, the mine previously relied entirely on diesel generators for power. Recent production expansions, including the introduction of massive electric shovels and charging stations for haul trucks, pushed daily diesel consumption to tens of thousands of liters, resulting in exorbitant long-distance fuel transport costs and significant safety risks. Furthermore, the frequent starting and stopping of heavy mining equipment caused massive instantaneous power surges, leading to frequent outages.

Application Focus

C&I Solar-Storage-Diesel Off-Grid Microgrid

Solution Design

Integrated ESS Design For Site Operations

The project deploys a standard 5MWh outdoor liquid-cooled energy storage container. The core power distribution architecture utilizes a cluster of industrial-grade, high-power hybrid inverters connected in parallel, managed by a large-scale, intelligent EMS scheduling network designed for mining operations, creating a heavy-industry off-grid microgrid.

Energy Storage 5 MWh
Power Conversion 3.5 MWp (PV array) + Heavy-Duty Hybrid Inverter Cluster
EMS Control Turnkey EPC + Mining EMS
Battery Safety LiFePO4 (heavy-duty, liquid-cooled)
5MWh C&I Solar-Storage-Diesel Microgrid Project at a Copper-Cobalt Mine, Democratic Republic of the Congo solution equipment

System Architecture

Coordinated Power Flow

5 MWh Liquid-Cooled BESS Container + Multi-Inverter Cluster + 3.5 MWp PV + Mining EMS

Energy Source BESS + PV + Diesel
EMS Monitoring & dispatch
Battery Cabinet 5 MWh
Site Load C&I Solar-Storage-Diesel Off-Grid Microgrid
DC AC Communication Power Flow

Results & Benefits

Project Outcomes

48%

Successfully reduced the mine's annual diesel consumption by 48%, resulting in significant savings on procurement costs.

Outcome 02

Significantly improved power grid quality at the site, completely eliminating frequent power outages caused by the starting and stopping of heavy machinery, thereby ensuring stable production expansion.

25%

Utilized a highly integrated hybrid inverter cluster to simplify power distribution; maintenance costs were reduced by 25%, and the projected payback period (ROI) is just 2.6 years.